Upgrading the Pokey

Discussion in 'Divisions' started by RogerRT, May 11, 2017.

  1. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Taking a week vacation so I decided to bite the bullet and start upgrading the Pokey. Like I said before I built the Pokey using switches & track recovered from my old layouts, what I didn't realize was the Pokey would would be the best & most enjoyable layout I have built (so far). I'll be retiring from the BNSF in 6 years & plan on moving back to the Thayer area, since this is the last layout I will built at this location I decided to upgrade to top-of-the line products. I figured I would start with south end of Pocahontas Yard since this area caused me the most problems, derailments, shorts, etc.. I chose Peco because they had the only curved turnout (ST-244) that would fit at the south end of Pocahontas Yard, this switch only came in code 100 so I guess I stick with that size of rail. I will also be installing Tortoise switch machines in the process, something I have never used before. I figured I wasn't to lazy to reach across & throw a switch, but I can't tell you how many times I reached across & knocked off a telegraph arm, shorted out the DCC when my watch touched the rail, or my sleeve clipped a car & knocked it over. The less you cross the fascia line the better. Roger

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  2. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    First thing I ran a cleanup train with GP7 #500 & caboose #1261, once the train cleared the branch I took all the buildings off. This is what the problem area looks like with everything removed...The box cutter blade in the 2nd photo is what I use to pull out the track nails, works like a charm...

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  3. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    The 1st cut is the hardest, here you see how I install switches...I put 2 base wood ties on each side of the switch points to keep the area underneath free of obstacles...This will also be a good way to install & keep the tortoise switch machine working trouble free (I think)...

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  4. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    The track nails & Caboose Ind. switch throws are removed, with the Tortoise machines I will be able to use a more realistic throws...The crossing is dug out & both will be completely removed after the rebuild...

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  5. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    After a good soaking of 50/50 rubbing alcohol & water, time to yank the track up...

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  6. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Once the track is gone, time to yank up the cork...Surprisingly the original marking I used to lay the cork was still there...That's all for today, took about 2 hours start to finish ...time to let everything settle down & dry out...

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  7. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Time for another update...I tried to install the new switches but every time I got one thing done another issue popped up. There were other things that bothered me like HWY 62/67 along the back wall & the sloped embankment leading up to it. As much as I tried I could not find the space to do it justice so I decided to take it out. It was a hard decision to make but it would have taken up half the layout. With all these changes I figured the best thing to do was a complete rebuild from the ground up. The photos show some of the space issues with the HWY...

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  8. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    So I decided to do a complete rebuild, 1st thing I did was strip almost everything north of the bridge down to the blue board & push the embankment back, these photos were before I took up the HWY area..

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  9. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Now that I have a clean slate I installed the new embankment which is now 3-1/2" from the wall...

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  10. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Once that was done time work in the new yard, I started at the north end & worked my my south. I've tried other roadbed methods but I always come back to Midwest cork...some habits never change...

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  11. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    And here we are today, I finished laying the ground foam on the new embankment, all it needs now is to blend in the splices & add some lichen, fence posts & telegraph poles. Also finished laying out the south end of the yard, almost ready for B&B to lay the new track. The new yard look bigger but there is only 1 new track & they are longer, plus now I have plenty of room for industries...that's it for now...Roger

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  12. Jim James

    Jim James Staff Member Staff Member

    Wow. That's looking very nice especially with the backdrop. Thanks for the update.
     
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  13. gjslsffan

    gjslsffan Staff Member Staff Member

    A really great looking job you are doing. I wish I had paid more attention to the backdrops here :(
     
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  14. yardmaster

    yardmaster Administrator Staff Member Administrator Frisco.org Supporter

    Roger, enjoying the step-by-step walkthrough of the upgrade. Keep 'em coming. Slowly but surely I'm getting inspired to spend more time indoors working on train stuff as it gets warmer.

    Best Regards,
     
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  15. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Looks like all the hoggers decided to stay marked up this weekend so I got a little time off between runs to do an update. The track is all down, wired & painted, I wired up the tortoise switch machines & built a control panel with toggle switches. One thing I learned real quick is to use strand wire instead of solid on the toggle switches as the solid will break off with all the handling otherwise it was a lot easier than it looked. I wired 9 of the 11 switches with switch machines as the 2 curved switches were located where it was impossible to wire. The 1st one off the bridge the wire would have been a foot long & the other had a 1X4 right under it. I put a couple of old toggle switches on the control just for looks, they don't control anything.

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  16. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Here's a couple of overhead shots...

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  17. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    Before I painted the track I ran a test train with my worst bad actors to see if there any problem areas, these 3 cars will find any flaw. They found only 1 place where the solder was a little high, but no derailments.

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  18. gjslsffan

    gjslsffan Staff Member Staff Member

    Now that sounds familiar..
     
    Last edited by a moderator: Jul 17, 2017
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  19. RogerRT

    RogerRT Staff Member Staff Member Frisco.org Supporter

    So now it was time to see if there was any shorts so I ran a cab hop with the 500 & 28 to check out the track & retrieve the cars.

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    After setting out #28 to the pocket track I ran the power down every track & over every switch to look for problems. After not finding any, time for lunch & play a game of pitch in the caboose...

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    After lunch time to get the train together & head back for Hoxie...That's all for now...Roger

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  20. gjslsffan

    gjslsffan Staff Member Staff Member

    Looking good Roger.
     
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