proto 2000 NOT gear issue question

Discussion in 'HO Diesel Locomotives General' started by skyraider, Jun 14, 2018.

  1. skyraider

    skyraider Member

    Over the last couple of weeks I've been replacing broken gears in an ABBA set of Frisco Proto 2000 FA / Fb's I have. After replacing all four gears in one A unit, it still wouldn't run. Light would come on, it would hum, but no movement. After playing with it, I discovered that one of the square bronze bushings was tight. So I respaced that so it would spin freely on the axle. Still won't work. Just sits there with the light on and hums. Any ideas?

    Completely disassembling a mechanism isn't something I've done before, and it scares me a little, but I'm willing to try if anybody on the forum has an idea what the problem is.

    Thanks,

    Paul Moore
     
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  2. gna

    gna Member Frisco.org Supporter

    DC or DCC?

    Do you have the shell on or off? Sometimes I try to spin the flywheel by hand to see if the mechanism is ok.
     
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  3. skyraider

    skyraider Member

    Shell is off...started removing screws and pulled the clear headlight piece out. Took both bottom cover pieces back off I'll try the flywheel.

    In answer to your question, no, the flywheel will not turn more than about 1/16 of a turn.

    Paul
     
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  4. gjslsffan

    gjslsffan Staff Member Staff Member

    Hi Paul,

    Based on several P2K units I have taken apart, the grease actually can kinda sets up hard and brittle, on the gears and drive train. I have had one lock up just like you are talking about took the drive train apart completely disassembled, cleaned, re lubricate and it runs just fine to date. The mechanism is very simple and easy to work with.
    It may not be exactly your problem, but a good start. I did get one to run without disassembly but not for long till a chunk fell down into the gears and locked up.
    I cant believe they used a grease that could set up like that.
    Hope this helps.
     
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  5. skyraider

    skyraider Member

    How do you get the power trucks out?

    Paul
     
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  6. Iantha_Branch

    Iantha_Branch Member

    There is a plastic piece that snaps over the top of the worm gear. Take a small flat blade screwdriver and pry under under it from one side and it should pop off. Take the worm gear out and be careful not to lose the bushings and gear. Truck should drop out after that. Theres a plastic piece on the back top part of the truck you need to pop off, as well as the one on the bottom to get the truck to separate into to pieces.
     
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  7. skyraider

    skyraider Member

    Hi Ethan,

    Thanks, and I'll try that.

    Paul
     
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  8. gjslsffan

    gjslsffan Staff Member Staff Member

    Ethan is right on the money. Worst case you might have to remove the weights and unsolder a wire or 2. Watch those clips they will go a flyin if your not careful.
    If memory serves me right about all the gears and bearings will interchange with Athearn.
     
  9. klrwhizkid

    klrwhizkid Administrator Staff Member Administrator Frisco.org Supporter

    Paul, I have had those things locked up with cracked axle gears. If they are the originals, you might as well replace all the axle gears, because they will sooner or later. One quick way I can determine if the gear is cracked is if I can rotate one axle end separately form the other easily.
     
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  10. skyraider

    skyraider Member

    Thanks, Tom.

    Paul
     
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  11. skyraider

    skyraider Member

    Gears have already been replaced. That's when I discovered that there was more wrong than cracked gears.

    Thanks, Keith,

    Paul
     
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  12. Sirfoldalot

    Sirfoldalot Frisco.org Supporter Frisco.org Supporter

    Skyraider, and all others who have added comments:
    I have a goodly number of P2000 locos which have been sitting in original boxes for several years.
    This has been very informative of what I am looking at down the road!
    Thanks for the lessons.
     
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  13. Iantha_Branch

    Iantha_Branch Member

    I dont have stuff where I can get to it, or I would make a video for you. I found this one on youtube that might help incase you need a visual guide.
     
  14. gna

    gna Member Frisco.org Supporter

    I found some pictures of the innards of a P2K FA1 on the TCS website. It's not the easiest loco to get in to:
    [​IMG]

    [​IMG]
    You can see the worm gear cover between the engineer and fireman.
    See more at http://tcsdcc.com/Customer_Content/Installation_Pictures/HO_Scale/Life_Like/Proto 2000 Alco FA1 WK/Proto 2000 Alco FA1 WK.html

    I had some Life Like N scale locos recently that I had to clean the excess grease out of, and like Sherrel, I have several P1K and P2K locos that have been sitting in boxes for years. My experience has been that Life Like WAY overlubed them.
     
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  15. skyraider

    skyraider Member

    With my relatively poor soldering skills, trying to unsolder a wire that is in a locomotive is not something I am too excited about.

    Paul Moore
     
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  16. skyraider

    skyraider Member

    The gear changing isn't too difficult once you get a system down. It's the other stuff that's a pain.
     
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  17. skyraider

    skyraider Member

    Another question...do the shells actually snap in place or just rest on top of the mechanism? I haven't figured out how to get the shell to actually snap onto the chassis--it's just resting on top of it, and flops around a little bit.

    Paul
     
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  18. klrwhizkid

    klrwhizkid Administrator Staff Member Administrator Frisco.org Supporter

    Paul, the four holes in the chassis line up with four drilled posts in the shell. Screws secure the body to the frame.
     
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  19. skyraider

    skyraider Member

    Mine don't seem to have that. There are definitely no screws to attach the body to the shell. Let me look again, but I've not seen anything like that.

    Paul
     
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  20. magistrate

    magistrate Member

    Paul if you look at the pictures in Gary's post #14 you will see in the overhead view the 4 holes, one at each corner of the motor, that the screws go through and if you look inside the shell there are 4 posts for the screws to go into .

    Robert
     
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